Real-Time Manufacturing Intelligence

Production • Downtime • Equipment Performance • Maintenance • Energy

Stop running your plant on delayed reports. STAREK reads your existing machines and reports every shift as it happens — without PLC complexity, without wires, and without waiting until end of day to find out what went wrong.

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See the dashboard and the five reports before you talk to us

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HOW IT WORKS

Your Machines Already Know. STAREK Reports It.

REAL-TIME MANUFACTURING INTELLIGENCE.

PRODUCTION • DOWNTIME • EQUIPMENT PERFORMANCE • MAINTENANCE • ENERGY

Most factories still run on manual logs, operator diaries, and WhatsApp updates — invisible production loss, delayed decisions, error-prone data. STAREK replaces all of that with a live view of every machine and every shift, without the cost or complexity of enterprise automation systems.

Production Performance

Daily, shift, and machine-wise output — actual versus target, part by part. Attainment is calculated for you, so a supervisor sees the gap while the shift can still be saved.

Downtime & Availability

Every stoppage detected and logged with its timestamp and duration. Your supervisor tags the reason; the Pareto ranks which causes are really costing you the day.

Equipment Performance

Run time, idle time, and utilisation per machine and per shift — measured from the machine’s own signal, not estimated from a register or reconstructed after the fact.

Maintenance

Planned maintenance windows per machine, with upcoming, in-progress, and past status in one summary — so a skipped service is visible before it becomes a breakdown.

Energy & Utilities

Power-index trend per machine and per day, straight from the analog input. Honest by design: we compare relative load and do not quote kWh until your meters are calibrated.

Live Shop-Floor Dashboard

Devices online, fleet size, shifts today, job schedules, and parts scheduled — the state of the plant on one screen, on your phone, laptop, or a display on the floor.

Modular & Wireless

Modular connectors plug into your existing machines — no rewiring, no PLC programmer. Wi-Fi mesh and LoRaWAN get you live in days, and onboard buffering means no data is lost if the internet drops.

Your Data, Always

You own your production data. Export to CSV any time. Role-based access, secure cloud hosting, and a transparent data ownership policy — so you are never locked in.

Webhooks & Integrations

Push production events to the tools you already use via webhooks. REST API, CSV export, and integrations with Excel and Google Sheets — STAREK works alongside your current workflow, not against it.

Data Terminals

The hardware that turns a machine signal into Production, Downtime, Equipment Performance, Maintenance, and Energy reports.

 

STAREK terminals read your existing machines through modular, optoisolated connectors — digital inputs, analog inputs, pulse counts, and current sensing. No PLC changes, no rewiring, no automation engineer. Start on two machines and extend the same wireless network to a few hundred.

324NWM

Wireless Networked Sense & Control
Extendable wireless terminals for single-line to multi-line plants

Specifications

  • 160Mhz 8MB Dual Core Espressif Processor
  • Inbuilt Wi-Fi mesh networking with 3dBi antenna
  • Extend upto 500 units per Installation
  • 4 x Analog Input Channels (10-bit ADC) per Unit
  • 4 x Optoisolated Adapters Included
  • Reverse Polarity Protection on All Channels
  • 12-36V Compliant
  • 128x64 OLED Display with Rotary Encoder Control
  • RGB Status Indicator LED
  • < 500mA Current Consumption*
  • Running Cost: ~₹2.88/day**

 

Downloads

 

* - Measured under normal operating conditions
** - Estimated at 24V supply, 500mA draw (12W), 24h/day operation, ₹10/kWh tariff

STAREK 324NWM data terminal

D4

Up to 4 Channels Per Terminal
Superseded by the 324NWM

Discontinued — Support Mode Only. The D4 has been superseded by the 324NWM and is no longer available for new orders. Existing customers continue to receive support, spares, and firmware updates for units already deployed.


Specifications

  • 80Mhz 4MB Espressif Processor
  • Inbuilt Wi-Fi capability with 3dBi antenna
  • Optoisolated Digital Inputs
  • Reverse Polarity Protection on Inputs
  • 12-36V Compliant
  • Onboard LED indicators for Reporting Status
  • < 200mA Current Consumption

 

Downloads

 

* - Measured under normal operating conditions

STAREK D4 data terminal

TRUSTED BY MANUFACTURERS

REAL PLANTS. REAL SHIFTS. REAL NUMBERS.

What plant heads and owners tell us after their first month on STAREK.

Solo Manufacturing Pvt. Ltd.

"A game-changer for our manufacturing analytics. We went from delayed daily reports to a live view of every machine — our plant head now has the numbers he needs before the shift ends."

— Solo Manufacturing Pvt. Ltd.

Smartbeej Robotics Pvt. Ltd.

"STAREK transformed our data management. The wireless setup took less than a day, and within a week we could see exactly where our production losses were coming from. Highly recommended."

— Smartbeej Robotics Pvt. Ltd.

INDUSTRY VERTICALS

WHERE STAREK PAYS BACK FASTEST

Plants where manual reporting, unexplained downtime, and end-of-day output counts are a daily cost.

Discrete Manufacturing

For factories with repeatable machine cycles and measurable output — where production loss is visible, supervisors track manually, and owners want real-time answers without a SCADA system.

  • Machine uptime and cycle count monitored per shift, per line
  • Target vs actual output tracked in real time — no end-of-day surprises
  • Downtime reasons captured at machine level; top loss causes surfaced daily
  • Equipment performance and utilisation calculated automatically — no PLC programmer or consultant needed

Packaging & Printing

High-speed lines where stoppages, rejects, and job changeovers directly impact daily output. STAREK captures every cycle, every stoppage, and every job — so nothing is invisible.

  • Cycle count and reject tracking per job and per shift
  • Stoppage reasons logged with timestamp — no more manual shift books
  • Line productivity dashboard with changeover visibility
  • Shift comparison reports to track which shifts and operators perform best

Apparel Houses

Cutting, sewing, finishing, and packing lines where output is counted by hand at the end of the shift and a stalled line is only noticed once the day’s target is already missed. STAREK reads the machines and reports the line while the shift is still running.

  • Line and machine output counted automatically per shift — actual against target, no tally sheets
  • Stoppages logged with duration and reason — thread breaks, changeovers, power cuts, waiting for work
  • Machine utilisation across cutting, sewing, and finishing, so idle capacity is visible before overtime is approved
  • Style and order-wise production records exported for buyer audits and delivery commitments

Food Processing

Batch and shift reporting, uptime tracking, and automated production logs — without the compliance overhead of enterprise MES systems.

  • Batch and shift output automated — replaces manual production registers
  • Machine uptime and idle time tracked per line
  • Operator discipline and production consistency made visible to supervisors
  • Data export for compliance documentation and buyer audits

Injection Molding & Plastics

Every shot counts. STAREK tracks cycle time, shot count, machine idle time, and mold or job changeovers — turning the signal your machines already produce into equipment performance your team can act on.

  • Shot count and cycle time tracked per machine automatically
  • Idle time and machine-off periods flagged in real time
  • Mold and job changeover time logged for efficiency analysis
  • Equipment performance report per machine — fastest payback segment for STAREK

Fabrication & AgriTech

For mixed manual and machine workflows in fabrication workshops, and precision monitoring for controlled-environment agriculture, cold chains, and processing units.

  • Critical machine monitoring in fabrication — start with highest-value equipment
  • Environmental monitoring for greenhouses, cold storage, and processing units
  • Irrigation and equipment uptime tracking for agri-processing facilities
  • Remote monitoring over LoRaWAN for large or distributed sites

COMMON QUESTIONS

HONEST ANSWERS

Plant owners ask us these questions every time. Here are straight answers.

STAREK terminals use modular connectors and support digital inputs, analog inputs, pulse counts, and current sensing — compatible with most manufacturing machines without PLC modifications. We do a pre-installation compatibility check at no cost before every pilot.

STAREK terminals have onboard buffering. If your factory internet is interrupted, the terminal continues capturing data locally and syncs automatically once connectivity is restored — so you never lose production data.

Our pilot process includes a manual cross-check phase: we compare STAREK counts against your existing shift registers. Our target is 95–98% accuracy, and calibration logs are shared with you. If numbers are off, we fix it during the pilot — not after you've paid for a scale-up.

Yes. STAREK supports webhook integration to push production events to your existing tools — ERP, Excel, WhatsApp, or custom workflows. A REST API and CSV export are also available on all paid plans.

Every terminal ships with a warranty. Our support policy includes a replacement SLA — we maintain spare units for quick dispatch and offer remote diagnostics so production is never blocked waiting for startup support.

You do. Your data is stored securely in the cloud with role-based access control. You can export everything to CSV at any time. We do not share your production data with any third party.

Most installations are live within 1–3 days. We recommend starting with a 30–60 day pilot on 2–3 machines so you can measure value before scaling. Our team handles installation, calibration, and training.

No. STAREK terminals connect to your machines using modular connectors — no special automation expertise required. Our team handles the setup from site survey to go-live, and your maintenance team can manage day-to-day operation without any automation background.

Contact

+91-9560797982

touch@starek.in

Address

UGF 128, Sushant Vyapar Kendra

Sushant Lok - 1, Gurugram

Haryana 122002

India

Working Hours

Mon - Fri

10.00 - 18:00

Get in Touch

Tell us about your plant — machines, industry, and what you cannot see today — and we will come back with a plan within 48 hours.